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Testing

New UK powertrain testing facility opened by Cummins

Lawrence ButcherBy Lawrence ButcherJuly 22, 20242 Mins Read
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A US$16.8m (£13m) powertrain test center has opened at Cummins’ Darlington campus in the UK. This facility will be crucial for developing a range of powertrain products from both Cummins and its subsidiary, Accelera. It will facilitate the testing of full powertrains using various fuels, including advanced diesel, natural gas, zero-carbon hydrogen and battery-electric technologies. The facility will also support the development of ICEs, fuel cells, batteries and crucial components such as axles and e-axles.

The sophisticated 738m2, two-story facility is equipped with cutting-edge testing technology such as advanced simulation capabilities for road grades, load and wheel slip and robotic driving systems capable of handling both manual and automatic transmissions.

Jonathon White, VP of engine business engineering, emphasized the significance of the new facility: “This center enables us to develop and test a broader range of vehicles and machinery powered by hydrogen, renewable natural gas, advanced diesel or battery-electric. It is a key element of our destination zero strategy, aimed at reducing greenhouse gas emissions and improving air quality while aiding our customers in their transition to cleaner energy solutions.”

Robotic test technology boosts productivity
Robotic test technology boosts productivity

The facility represents a major upgrade for Cummins’ engineers, who are now learning how to harness the advanced dynamometers to analyze chassis-installed powertrains. This advance enables the development of full drivelines for a variety of applications, from compact SUVs and 44-ton trucks to double-decker buses and off-road machinery for construction and agriculture, with both two-wheel and four-wheel drive options.

White further noted, “Our extensive powertrain engineering expertise is driving the adoption of cleaner technologies, enhancing driveability, performance, efficiency and sustainability while keeping operational costs manageable. Additionally, the facility is designed to meet forthcoming regulatory standards, such as Euro 7 and CO2  heavy-duty vehicle regulations.”

Each of the dynamometers features energy recovery systems that generate electricity for use across the Cummins site, reducing the strain on the local grid. The facility also utilizes rainwater harvesting to minimize water consumption, reflecting a system already implemented at the company’s engine plant.

H2-ICE powered truck shows how medium-duty trucks are tested
H2-ICE-powered truck showing how medium-duty trucks are tested
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